- Preservative Efficacy Testing (Challenge Testing): Evaluating formulation resilience against intentional microbial inoculation (ISO 11930 / USP <51>) to verify preservative system strength over time.
- Total Viable Count (TVC) Screening: Quantifying aerobic mesophilic bacteria, yeast, and mould counts (ISO 21149 / ISO 16212) to ensure raw materials and finished batches meet strict hygiene thresholds.
- Pathogen-Free Verification: Testing for specified high-risk microorganisms, including Staphylococcus aureus, Pseudomonas aeruginosa, Escherichia coli, and Candida albicans (ISO 18415 / ISO 22718).
- Raw Material & Water Quality Audits: Screening purified water systems, botanical extracts, and bulk ingredients for microbial loads prior to batch production.
- Packaging Antimicrobial Integrity: Assessing container seals and dispensing mechanisms (such as airless pumps) to prevent secondary microbial contamination during consumer usage.
- Heavy Metal Trace Analysis: Quantitative testing for toxic heavy metals (lead, arsenic, mercury, cadmium, antimony, nickel) via ICP-MS/AAS to ensure compliance with FDA and EU safety limits.
- Restricted & Banned Substances Screening: Laboratory analysis to detect prohibited chemicals, including phthalates, parabens, formaldehyde releasers, dioxane, and 1,4-dioxane.
- MoCRA & EU Cosmetics Regulation (EC 1223/2009): Comprehensive chemical audits verifying ingredient safety, concentration limits, and mandatory labelling requirements for US and European entry.
- REACH & SVHC Compliance: Screening raw ingredients, packaging components, and synthetic compounds for Substances of Very High Concern (SVHC).
- California Proposition 65 & Allergen Testing: Identifying reportable chemical warnings and screening fragrance allergens (26/56 EU fragrance allergens) to ensure clear packaging disclosures.
- Accelerated Real-Time & Thermal Stability: Incubating formulations under controlled temperature and humidity conditions (40’c / 75% RH) to evaluate long-term shelf-life (6, 12, 24 or 36 months).
- Package Interaction & Compatibility Audits: Testing for plasticiser migration, container stress cracking, product discolouration, or corrosion caused by formula interactions with primary packaging.
- Organoleptic & Physical Property Evaluation: Monitoring changes in colour, texture, fragrance profile, phase separation, and viscosity over time.
- pH Balance & Active Degradation Monitoring: Tracking pH fluctuations and key active ingredient concentration levels across testing intervals to guarantee product efficacy.
- Freeze-Thaw Cycle Testing: Subjecting liquid, cream, and lotion formulations to extreme temperature fluctuations to prevent emulsion breakdown during transit.
- Vacuum Chamber Leakage Testing: Testing filled containers under simulated atmospheric pressure drops to identify micro-gaps, thread defects, or cap seal failures.
- Dispenser Functionality & Prime Rate Audits: Verifying pump stroke counts to first discharge, dose uniformity per actuation, and smooth spring-back action on lotions, sprays, and airless dispensers.
- Torque & Closure Verification: Measuring application and removal torque on screw caps and flip-top lids to prevent leaking while ensuring ease of opening for consumers.
- Tube Seal Integrity & Burst Testing: Evaluating heat-sealed crimps on flexible plastic and laminate tubes for pressure resistance and leak prevention.
- Drop & Inverted Leakage Audits: Subjecting assembled units to drop impact tests and prolonged inverted storage to verify cap lock-outs and travel-safe durability.
- ISO 22716 Cosmetics GMP Compliance: Auditing cleanroom hygiene, equipment calibration, batch documentation, and cross-contamination prevention protocols.
- Environmental & Waste Management: Evaluating hazardous chemical storage, wastewater discharge treatment, noise control, and local environmental permit compliance.
- Social & Ethical Workplace Standards: Assessing workplace safety, fair labour practices, emergency preparedness, and worker health protections.
- Raw Material & Inventory Controls: Verifying raw ingredient storage conditions, temperature / humidity controls, and lot traceability from arrival to finished goods.
- Corrective Action Plan (CAP) Tracking: Partnering with vendor management post-audit to implement and monitor root-cause solutions for any identified non-conformities.

Quality
Control

Vendor
Evaluation

Laboratory
Test

